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Pneumatic Instrumentation Details

PS2150 ADVANCED INSTRUMENTATION


4 Days (PS2150)
Location: SRTCC
Contact: SRTCC Staff, Dannie Smith, 504-728-1225


Overview

This course is an in-depth study of theory, operation, repair, calibration, and maintenance of both pneumatic, digital and field mounted pneumatic controllers.   Rosemont transmitters will also be covered in the course, including field calibration and setup.  The course topics will be presented in a mostly hands-on format.

Designed For

This course is recommended for individuals who have experience and are involved in instrumentation installation, repair and maintenance.

Prerequisites

Basic Instrumentation (PS2279), T-2 Qualification, or Instrumentation for Onshore Personnel (PS2158)

Objectives

Upon completion of this course, the student should be able to:  

·         Perform necessary field repairs, adjustments, and calibrations, as required

·         Perform necessary field inspections and preventative maintenance as require

·         Diagnose and troubleshoot common malfunctions of equipment that is

covered in the course.

Outline

     Sliding Stem Control Valves

·          Valve Trim Components

·          Packing

·          Mounting

·          Bench Set

·          3582 Valve Positione

 

Rotary Control Valves

·         Valve Trim Components

·         Packing

·         Cavitation, Flashing and Erosion

·         Mounting

·         Travel Set

·         3610-J Valve Positioner Issues

 

DLC-3000 Level Controller

 

·         Setup with 375 Field Communicator

·         Calibration

·         Troubleshooting with a 375 Field Communicator

 

DVC-6000 Fieldvue

·         DVC-6000 Basics

·         Installation and setup

·         Calibration

·         Troubleshooting with 375 Field Communicator

 

Pneumatic Field MTD. Controllers (4150/4160, 4190’s and 2500’s)

                  

 

Rosemont Transmitters

·         Setup

·         Communication using 375 / 475 Field Communicators


PS2279 BASIC INSTRUMENTATION


3 Days
Location: SRTCC
Contact: SRTCC Staff, Dannie Smith, 504-728-1225


Overview

This course contains basic topics that are not covered in the Basic Production Safety System (MMS certification course PS2282). Topics presented are various pressure and level controllers, safety relief valves, and auxiliary devices. The course consists of classroom lecture and extensive hands-on laboratory exercises. Written examinations and performance tests are used to monitor student progress.

Please note that this course does not provide MMS certification.

Designed For

This course is recommended for operators and relief operators who have not previously attended a basic instrumentation. This course is also recommended for technicians who desire refresher instrumentation training. Please note that the 32-hour MMS certification course (PS2282) is not considered a Basic Instrumentation course.

Prerequisites

None

Objectives

Upon completion of this course, the student should be able to:  

  • Understand the correct installation and operation of the various devices that are presented in the curriculum.
  • Perform maintenance, repairs, and calibration to safety equipment that is presented in the course.
  • Diagnose and troubleshoot common malfunctions of equipment that is covered in the course.

Outline

  1. RELIEF VALVES
    1. Anderson Greenwood Main Valve.
    2. Anderson Greenwood Series 223 and 300
    3. Varec Pressure Vacuum
    4. Flame Arrestors
    5. Burst Plates
  2. AUXILIARY DEVICES
    1. Relays
    2. Indicators
    3. Timers
  3. PNEUMATIC CONTROL THEORY
  4. LEVEL & PRESSURE CONTROLLERS
  5. MOTOR VALVES

PS2282 BASIC PRODUCTION SAFETY SYSTEMS


3.5 Days
Location: SRTCC
Contact: SRTCC  Staff, Dannie Smith, 504-728-1225


Overview

This course certifies the student to operate, repair, and maintain facilities and safety devices in accordance with Minerals Management Service (MMS) regulations as published in the Federal Register (30 CFR Part 250). A written examination in accordance with the approved MMS course application must be satisfactorily completed to ensure that the student meets certification standards.

Designed For

Personnel engaged in oil or gas production operations and classified as production safety system personnel (includes personnel engaged in the installation, repair, testing, maintenance, or operation of surface or subsurface safety devices and the individual on the platform who has overall responsibility for production operations) shall be trained in accordance with the provisions of the MMS regulations 30 CFR 250, Subpart O. Furthermore, the individual must be certified every three years by successfully completing this course in accordance with the regulations.

Prerequisites

None

Objectives

Upon completion of this course the student should be able to:  

  • Understand the MMS regulations that are applicable to operating platforms in Federal waters.
  • Take appropriate action to avoid the Undesirable Events as stated in the MMS regulations.
  • Perform necessary field inspections of safety devices as required by the MMS.
  • Perform maintenance, repairs, and calibration to safety equipment.
  • Obtain a certification card attesting to successful completion of the course. (Card must be available to show MMS inspector on demand.)

Outline

  1. GOVERNMENTAL REGULATIONS
    1. The following topics are covered: design, installation, and operation of surface equipment, well workover practices, well completion practices, production system requirements, testing and recording of results, pollution prevention, waste requirements while producing, emergency support systems, and protective shut-in actions. Federal penalties for violation of the regulations are also discussed.
  2. UNDESIRABLE EVENTS
    1. The following events are studied: overpressure, leaks, liquid overflow, gas blowby, under-pressure, excess temperature, ignition sources, and excess combustible vapors in the firing chamber (fired vessels).
  3. API-14C
    1. The safety analysis table, safety analysis checklist, safety analysis function chart, and safety analysis of each basic process component are studied.
  4. SAFETY DEVICE LECTURE
    1. This lecture covers testing, inspection, and maintenance of surface production equipment as well as safety device requirements for well completions and workovers. Basic principles and limitations of equipment application are discussed. Equipment malfunction, failure, and correction procedures are included.
  5. SAFETY DEVICE CATEGORIES
    1. The following categories are studied: pressure, level, and temperature sensors, gas detectors, relief valves, check valves, surface safety valves/actuators, shutdown valves/actuators, fire-detection devices, auxiliary devices, pressure relief devices, and emergency support systems.

PS2293 BASIC PRODUCTION SAFETY SYSTEMS TEST OUT (T-2 Certification) API Certified


1 Day
Location: SRTCC
Contact: SRTCC Staff, Dannie Smith, 504-728-1225


The PS2293 one day test out is for experienced employees and core contractors ONLY!

Course Overview

This course certifies the student to operate, repair, and maintain facilities and safety devices in accordance with Mineral Management Service (MMS) regulations as published in the Federal Register (30CFR Part 250).  A written examination must be completed to ensure that the student meets certification standards.  The Basic Production Safety System course is API Certified.  Under new MMS regulations, each lessee must ensure that all employees and contractors engaged in Well Control or Production Safety Operations are trained and competent to perform their assigned duties.

Designed For

This course provides a test out option for experienced employees in production safety systems.  

Prerequisites

Experienced employees must attend either API-Certified Basic Production Safety System course or participate in a 1-day test out session at RTC.  New employees must complete two Basic courses prior to becoming "experienced".  Supervisors, Team Leaders and their relief's must take the required production safety training prior to assuming production safety responsibility.  Experienced Employee means a direct employee of a lessee that has successfully maintained a MMS approved Well Control or Production Safety Systems certification for a period of the last 5 years.


 PS4306 COMPRESSOR PANEL BOARD


5 Days
Location: SRTCC
Contact: SRTCC Staff, Dannie Smith, 504-728-1225


Overview

This school covers the design, operation, repair, and maintenance of compressor panelboards. The operation of individual components (switching valves, relays, timers, indicators, etc.) are studied in detail. The student learns to read panelboard prints and to use the prints in troubleshooting and failure analysis. The student has the opportunity to repair and to operate a panelboard during a one-on-one session with the instructor. Students are requested to bring panelboard schematics from the units that they operate.

Designed For

This course is recommended for mechanical specialists, production operators, and/or anyone who must operate compressor units or has the responsibility of troubleshooting and repairing panelboards.

Prerequisites

Prior experience in compressor operations; completion of Basic Instrumentation Course (PS2279).

Objectives

Upon completion of this course the student should be able to:  

  • Read compressor panel schematics.
  • Troubleshoot and repair compressor panelboards.
  • Operate panelboard and compressor unit shutdown devices in compliance with Shell's Safe Practices.

Outline

  1. INTRODUCTION
  2. AUXILIARY DEVICES
    1. Pneumatically Operated Valves
    2. Flow Control Valves
    3. Timers
    4. Pressure Sensors
    5. Temperature Sensors
    6. Indicators
  3. GRAPHIC SYMBOLS
    1. Auxiliary Device Symbols
  4. PRINT READING
  5. COMPRESSOR PANEL THEORY AND OPERATION
  6. TROUBLESHOOTING (COMPRESSOR PANELS)

02/19/2010